Summary
Brent Ingraham (Assistant Secretary of the Army for Acquisition, Logistics, and Technology, Department of the Army) admitted Mesquite 155mm plant produced zero rounds with stop-work still active amid renegotiations.
John Reim (Joint Program Executive Officer, Armaments and Ammunition and Commanding General, Picatinny Arsenal, US Army) said energetics and foreign supply chains now constrain 155mm output, not metal parts.
Wittman pressed Ingraham on novel energetics, arguing China outranges America using stolen CL-20 while America still relies on World War II-era RDX.
Lawmakers from both parties agreed the Army must avoid a boom-bust cycle for 155mm production and sustain demand through allies and training.
The Army will finalize a rescoped Mesquite plan soon, commission Radford nitrocellulose by April 2026, and advance its fifteen-year eighteen-billion-dollar organic base modernization strategy.
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Hearing details
View on Congress.govHouse of Representatives
House Armed Services
Subcommittee on Tactical Air and Land Forces
1h 36m
Witnesses3
Joint Program Executive Officer, Armaments and Ammunition and Commanding General, Picatinny Arsenal, U.S. Army
Assistant Secretary of the Army for Acquisition, Logistics, and Technology, Department of the Army
Commanding Officer, Army Materiel Command
Members who spoke7
Transcript
Peter, rounds per month. While I support this goal, as one five five's have proven their value in wartime, I worry about the sustainment of production capacity once the demand and requirements for this munition decreases. We've seen this happen time and time again in the past, where we've been on this rollercoaster ride where we rebuild weapons, stockpiles, our batteries, our then uh, able to fire at will and our our magazines are full, but then we find ourselves in the same predicament again. So the question is, is how do we sustain this production? It's imperative that the army responsibly invest in industry partners and production facilities looking at the long term. And I'm eager to hear from the witnesses on the progress of the many modernization projects across the OIB. Most army ammunition plants and arsenals have technology and processes from With supplemental dollars and a fifteen year modernization strategy with plans to invest roughly eighteen billion dollars across the organic industrial base I'm optimistic about the Army's efforts to update production technology and facilities with improved production lines boasting flexibility in advanced manufacturing the OIB will be better positioned for production surges we must ensure that the billions of dollars we have invested are appropriately spent across facilities. The modernization of energetics is another key issue within the organic industrial base. Novel energetics can and will increase lethality and range for ordnance, propulsion, and weapon systems, giving the warfighter a greater edge in future fights and ensuring that our technology remains bound uh in technology that puts us ahead of our adversaries. Through industry and academic institutions, we are currently developing improved energetic materials. the department is still primarily using the same energetic materials from World War Two. The historic lack of central management and strategy across the services has delayed the progress of novel energetic integration into weapons systems. I am pleased that finally, after last year's hearing, the joint energetic transition office has been established, two years after it was enabled in the National Defense Authorization Act. This office will be a key to creating central leadership in advancing energetic innovation and integration, allowing us to catch up with our adversaries, both in range and lethality. I'm looking forward to seeing the work they do across the organic industrial base. Today's hearing will explore the many challenges the organic industrial base encounters including access to a domestic supply chain, antiquated manufacturing processes, and fluctuating requirements. We will also explore the Army's efforts to scale munition production, capacity to ensure safety standards for service members, and civilians working in the production process are met. And we want to make sure we're investing too in emerging technologies and new facilities to modernize the organic industrial base. With that, I'd like to uh introduce our witnesses and then turn to our ranking member. Our witnesses today are the Honorable Brett Ingram, Assistant Secretary of the Army for Acquisition, Sustainment and Technology, Lieutenant General Chris Mohan, Commanding General, Army Material Command, Major General John Rehm, Joint Program Executive Officer, Armaments and Ammunition and Commanding General of Picatinny Arsenal. Gentlemen, thank you for joining us today, and I turn to my friend and ranking member, Mister Norcross, for his opening statements.
Thank you, Chairman. And I want to thank the witnesses uh for their time today. Look forward to this discussion. Chairman Whitman-Bergman, thank you for holding this joint hearing on such an important topic, the modernization of the Army's portion of our organic industrial base. Our ammunition plants, arsenals and depots play a critical role in providing capability and capacity to meet the requirements of the combatant commanders.
So, and uh,
These facilities develop and produce the
oh, and
ammunitions the musicians and weapons, therefore, for war fighters rely on. And they repair over-haul our combat systems. Our country could not sustain a large scale combat operations without the support of these facilities. So, very glad that we're spending today on this issue and certainly looking forward to your comment but over the last few years this committee, the Tactical Air and Land Forces, we paid particularly close attention to sustaining the modernization of the Army organic industrial base. Anyone who has visited any of these depots, which Rob and I had, it's a time machine.
Yeah.
For many of them it feels like uh we land in a different century so um some of their spaces are certainly need repair upgrades and safety improvements and we have a plan it's how quickly can we get it done so for those Americans who work in these facilities we need to provide the best equipment a safe a safe work environment because what we've seen improvements over the years we can send continue to see actions I acknowledge that some of this work is absolutely dangerous work, but we can and must do better. I know we will discuss the investments the Army has made to increase capacity and the capabilities of our facilities, but I'd like to hear about investments and procedural changes that the Army has made to improve safety at these facilities and drive down mishaps. I recognize the topic is squarely in the lane of our friends from the Readiness Committee, But it is a topic that I paid close attention to, and I cannot think of a better forum than this to discuss it. Second, the modernization and expansion. The war in Ukraine helped us identify shortfalls in our organic munition production facilities. In many ways, this is our own fault by historically using munition accounts as bill payers for other high priority accounts. But over the last few years, the department and Congress have worked collaboratively to reverse the course resulting billion dollars of investment to our ammunition and production facilities. In some cases these investments resulted in modernization to existing facilities. In others we've expanded the organic industrial base by creating entirely new facilities. In a perfect world these two types of investment would not compete with each other. However the army is now forecasting that we may not realize the full expanded capacity and that instead settle for a lower sustainment rate. This creates a problem, especially with the one five five artillery rounds. We're building a new facility in Mesquite, Texas, yet short of a large scale war, high demand from foreign partners and allies will likely never achieve the production rates that would utilize this capacity. So I asked the witnesses to address the problem in such a way that it doesn't pull work away from our existing facilities. I'll ask the witnesses today to address this concern for a coherent plan for those facilities and show that we will optimally utilize that we don't compete with each other lastly I remain concerned that ourselves into a boom bust cycle those sine waves that we've talked so many times before Billions of dollars of investments over last few years are helpful, but in added capacity, and then it would be wasted if the demand never materializes. There was sustained conflict or external demand through foreign material sales. I return to the one five five to talk about these shells, since we had such a good example, the department initially planned a hundred thousand rounds per month, now forecast a much lower rate. We modernized and expanded the base to achieve that high number. And some cases, our industry partners made internal investments to help. If we never realize this capacity, that all happens to our investments, both private and public. What happens to the facilities and the companies that hired additional workers to achieve these goals? We need to find out the staining rate, will be the production we're looking for. In closing, this hearing focuses on an extremely important topic. Very much look forward to discussion and like to again thank Chairman Whitman and Bergman for holding this committee hearing.
I thank the gentlemen from New Jersey, our ranking member, Mister Norcross, and now turn to the gentleman from Michigan, the Chairman of the Readiness Subcommittee, Chairman Bergman.
Thank you, Chairman Whitman. I appreciate you for recognizing me for this and particularly pleased to be working uh, Ranking Member Garimendi, Ranking Member Norcross, on discussing Army's organic industrial base. The organic industrial base is the heart of our Army's ability to generate combat power and any inadequacies in the industrial base directly impact the mission capable rates of our ground forces. Unfortunately, Army's readiness trends over the last decade are particularly troubling. Since two thousand and fifteen, almost all army vehicles experienced declines in mission capable rates. Additionally, army's maintenance costs are increasing with an average cost increase of over fifty percent. According to GAO, the lack of parts and challenges related to technical data negatively affected the availability and cost of the entire ground forces. These declining mission capability rates and increasing costs are directly related to an underperforming acquisition system. Our inability to adequately secure the parts and determine the technical data rights at the beginning of our acquisition process undermine the ability of our organic industrial base to adequately maintain our ground vehicle fleet. Additionally, I think that we are sitting on the precipice of a new dawn where advanced manufacturing revolutionizes our vehicle maintenance approach. I'm not confident that our military is pacing with the commercial sector in delivering timely and cost-efficient products. As to the Army's organic industrial base to generate munitions capacity, our Army arsenals stand at the epicenter. I think using our arsenal's ability to assemble and build munitions necessary for our combat forces and maintain excess capacity in times of need is a good model to maintain operational readiness. I also think that the organic industrial base needs to be utilized before additional commercial options are pursued. This is why I am particularly surprised that we continue to sustain foreign munition manufacturers when idle American capacity is available to support munitions production. We need to be more realistic as to our nation's munitions goals and build capacity to meet our needs in times of conflict. At the same time, it is important that our partners and allies also retain sufficient capacity to support their needs. It is hard for me to understand why the United States should size our industrial base to meet an apathetic international consortium that has the time but lacks the will to make strategic investments to support their own national security interests. There is much we need to do to better align our industrial base for the future, and I look forward to working with the administration and our esteemed witnesses to make this a reality. I appreciate uh Chairman Whitman's support, and with that I yield back.
I thank the gentleman from Michigan for his opening statement. Chairman Bergman, thank you. And now turn to the gentleman from California, the ranking member. Ranking Member Garimendi.
Uh, thank you, Chairman Whitman and Ranking Member uh Norcross, and of course, my colleague, Jack Bergman, for your partnership and leadership on issues affecting the organic industrial base and I want to thank our witnesses. Uh, I had a conversation earlier, my three letter question, why, will probably be repeated here. Uh, the war in Ukraine demonstrated both the stre- strength in the gaps and the ability of the organic industrial base to surge in response to a conflict. However, many of those gaps are not new. They're the result of decades of inconsistent and insufficient investment. Much of the uh organic industrial base infrastructure dates back to World War Two. The state of these facilities impacts the ability of the workforce to reset equipment, sustain combat systems, and ensure that the warfighter has what they need, when they need it. If we are serious about readiness and about supporting the soldiers in the field, we must be equally serious about modernizing the facilities that sustain them. To the Army's credit, it has developed a fifteen year plan to invest eighteen billion in modernizing the organic industrial base. I look forward to receiving more details about this plan, including how the fiscal year twenty-seven budget reflects this commitment. Modernization is not just about facilities, it's about people. There are over sixteen thousand skilled artisans working across the organic industrial base. Over the past year, this committee has heard concerns that resignation programs, hiring freezers, reductions in permanent positions have strained depot capacity to perform the critical ground vehicle maintenance and overhauls. The modernization plan must be driven by validated workload requirements and measurable - measurable readiness outcomes. not arbitrary workforce reductions. The Army needs a deliberate workforce strategy that recruits, trains, and retains the skilled employees required to sustain the force over the long term. Lastly, one of my favorite issues is the issue of technical rights. Across the services, limited access to technical data has restricted the ability to maintain taxpayer-funded weapons systems. For the Army, restricted access to technical data has been a significant contributor to declining mission capable rates of its ground vehicle fleet. This combined with supply chain's issue in getting the critical parts needed, is why maintenance costs have increased while mission capabilities have decreased over the decade. As we work towards the fiscal twenty-seven budget, I look forward to seeing how the Army's modernization plan will increase mission capable rates, sustain the workforce, incorporate the rights to technical data, and perform maintenance on our assets. I'm gonna end with just one short uh couple of sentences. And that is, over the last sixteen years as I've looked at this readiness issue, uh in all of the departments, it all comes back to getting worse rather than better. And I want to ask the question, why? Is there a a problem of the way in which we work our way through these issues? Uh, we could take one issue at a time and push it forward, uh, but ultimately we're not really making the progress we need. In your, um, eighteen billion dollar, fifteen year program, maybe you're asking the you're answering the question, why? If so, I'd like to hear it. With that, I yield back.
I think the gentleman from California, ranking member Girimendi, will now go to our witnesses. I understand that Assistant Secretary Ingram and Lieutenant General Mohan will do the opening statements. So, Assistant Secretary Ingram, we'll begin with you.
Chairman Whitman, Chairman Bergman, Ranking Member Norcross, Ranking Member Guilherme Mendy, distinguished members of the House Armed Services subcommittees on tactical air and land forces and readiness. Good afternoon. Thank you for the opportunity to appear before you today to discuss the Army's progress in modernizing the organic industrial base to ensure the highest state of readiness and sustain peace through strength. It is an honor to testify before you for the first time as the Assistant Secretary of the Army for Acquisition of Logistics and Technology. I'm pleased to be joined by Lieutenant General Mohan, Major General Rime, who are integral members of the Army team. We appreciate your inclusion of our written statement in today's record for the hearing. The Army's organic industrial base serves as the backstop, the last line of defense for our nation, providing surge capability and functioning as a critical national asset. These facilities play a vital role in depot level maintenance, munitions production, and strategic manufacturing. Congress's support has been instrumental in advancing the modernization of the organic industrial base, including provisions in the fiscal year twenty twenty-six National Defense Authorization Act. We look forward to continuing our collaboration with this committee to implement the NDA and achieve sustainable modernization across the department. Despite its critical role, the OIB faces significant challenges. First, fluctuating workloads, where unpredictable production cycles disrupt schedules, increase costs, and hinder workforce planning. High operating rates, where indirect costs drive up operating rates, reduce competitiveness with commercial industry. An aging infrastructure, where outdated facilities limit efficiency and the ability to support advanced technologies. And workforce skill gaps, where the need for specialized skills in advanced manufacturing and technology remains a pressing issue. We recognize these challenges and are actively addressing them. The Army is focused on increasing direct labor hours, fostering public-private partnerships, and reducing indirect costs to ensure long-term sustainabil- sustainability of the OIB. One of the ways we're tackling these challenges is by leveraging modern data and analytic tools. Those tools allow the Army to automate and synthesize readiness data across multiple weapons systems and units, enabling more informed resourcing decisions. I wanna highlight two examples. First is Weapons Three Sixty. It's a revolutionary tool that compi- that compiles live readiness data across the army. And then ASALT live, which is a platform that houses live acquisition data prov- providing visibility into risks and challenges at all echelons. These tools are transforming how the army sees itself, understands its data and communicates its needs. We invite you and your staff to explore these capabilities firsthand. The army has taken significant steps to modernize its manufacturing capabilities. Recently, we released a commercial solutions opening to accelerate advanced manufacturing initiatives at Red River Army Depot. This effort aims to modernize traditional manufacturing methods and produce new weapon system capabilities, such as unmanned aircraft systems and components, and robotic platforms. The response from industry has been robust, offering innovative proposals that include government-owned, contracted, operated, government-owned, government-operated, enhanced-use leases, private-public partnerships, number of efforts. These initiatives will upscale the workforce, reduce indirect costs, bring private capital and new jobs to the OIB sites. They target key areas such as traditional metal and plastic components, propellants, precursor chemicals, and ammunition to reduce supply chain vulnerabilities and ensure missing, mission success. In alignment with our modernization strategy, the Army recently announced the selection of an industry partner for an enhanced use lease at Pine Bluff Arsenal. The p- this partnership will utilize approximately a thousand acres of the installation to produce critical energetic materials, significantly strengthening the U. S. domestic defense industrial base. This initiative represents a one point three billion dollar industry investment in a new energetics facility, underscoring the Army's commitment to modernizing the OIB and leveraging public-private partnerships to achieve readiness goals and support key allies and partners. When I testified during my confirmation hearing, I committed to modernizing the OIB as a matter of national security. In just four months, we made significant process progress, including securing the Pine Bluff, uh, enhanced use lease, the advanced manufacturing, uh, efforts at Red River Army Depot. This is just the tip of the iceberg. The partnership between L- Lieutenant General Mohan, the Commander of the Army Material Command, and myself has never been stronger. Together, we are driving change and delivering results. Thank you for the opportunity to discuss the army's organic industrial base, and for your unwavering support to our soldiers, civilian and their families. Look forward to answering your questions today and continue continuing our collaboration to assure the army's can achieve readiness and modernization goals.
Assistant Secretary Ingram, thank you so much, we're now gathered to Lieutenant General Mohian.
Chairman Whitman, Chairman Bergman, Ranking Member Norcross, Ranking Member Garimendi, and distinguished members of the subcommittees, thank you for the opportunity to discuss the Army's organic industrial base. We appreciate the subcommittee's shared commitment to the OIB. The Army's OIB, twenty-three government-owned manufacturing arsenals, maintenance depots and ammunition ammunition plants are a critical sub-component of the defense industrial base. The OIB not only supports operational readiness for current operation, but it preserves the nation's ability to surge during conflict. As a government-controlled capability, the OIB provides strategic depth and fills production gaps while industry scales to meet wartime demand. Although many facilities have been modernized since their World War Two origins, too much of the OIB still relies upon aging infrastructure, legacy equipment, and outdated processes. Combined with fluctuating workload tied to operational tempo, these challenges now demand decisive action. In November of twenty twenty five, the Army Material Command delivered a report to Army senior leaders that among other things considered every policy, regulation, statute, and business process impacting the health and viability of the OIB. The comprehensive review assessed each OIB site and offered concrete recommendations to address OIB challenges. Among the key issues were the need to reform to balance steady-state and surge capacities, improve readiness, improve uh um efficiency, and expand industry partnerships to stabilize revenue, particularly during peacetime when workload traditionally declines. With strong senior leader support, we are moving quickly on near-term actions to strengthen the OIB. This includes the development of an OIB transformation implementation plan, which will incorporate the ongoing OIB modernization plan that has included five billion dollars in investments at OI OIB sites over the past three fiscal years alone. We appreciate Congress's continued support for the OIB uh modernization plan. The OIB transformation plan will carry that momentum, but it'll look broader than our own internal investments into the modernization facilities and lines. It will explore innovative opportunities to increase partnerships with industry through enhanced use leases such as the one at Pine Bluff Arsenal, innovation hubs, and nontraditional public-private partnerships, while still maximizing traditional P-three models. In conjunction with with the ASALT, we have established also established an OIB integration cell in the Pentagon to ensure our government-owned facilities are considered up front in acquisition decisions. The OIB integration cell will better synchronize OIB capabilities with the acquisition program executives and Army requirements, conduct long-term OIB planning, and accelerate OIB transformation and modernization efforts. Integrated in all of our efforts is our focus on Army readiness. We've all we've made great strides in expanding advanced manufacturing capabilities across our OIB sites. Rock Island Arsenal, the joint manufacturing and technology center, remains the center of excellence. home to our digital repository and the bulk of our advanced manufacturer capacity. But distributed capabilities, automation and machine learning across the OIB will enable the rapid, flexible production and repair required at the speed of war. Finally, our Operational Readiness Program, or ORP, brings depot maintenance capability directly to the warfighter in extending the reach and power of the OIB globally, connecting the OIB to the tactical edge. We have put three heavy armor BCTs through this OIP OR our ORP program, and we're having tangible effects with increased unit readiness, maintainer proficiency, and a reduction of repair parts required during operational deployments. As a former Depot Commander and now the Commander of Army Material Command who I am responsible for the operation of of the Army's OIB, I am personally committed to ensuring the Army OIB remains a viable, responsive, and essential component of the defense industrial base. Investment in the OIB is an investment in our national security and defense. Thank you so much for your continued support. I'll go over to your questions.
Lieutenant General Mohan, thanks so much. We'll go to our witnesses now with some questions. Uh, Assistant Secretary Ingram, Major General Rehm, I want to begin with the effort the Army undertook to uh reconfigure and reconstitute its capability and capacity to produce one five five howards a rounds. Uh, ranking member Norcross and I had a chance to visit Mesquite, Texas at a time where there was lots of excitement about the concept of a COCO, contractor owned, contractor operated entity, building a facility, producing large numbers of rounds very quickly. So we were uh impressed with the speed at which things were happening there. Uh, we are now two years later and the facility has yet to produce a single uh projectile for one five five or any other artillery for that matter or mortar round. Uh, that puts us in a situation today to ask, uh, where are we going with that facility? The army had put out there a one hundred thousand round annual production rate. Are we still at that particular point? Are we still going to be looking to add production capability to get to a hundred thousand rounds annually? And if we are, how do we sustain that rate? What's happened before is we fill our weapons magazines, we have no other room, and then we say, guess what, we're gonna reduced production, instead of looking at other ways to partner with allies to make sure that their weapons magazines are full, to look at more aggressive training where we're firing more rounds to make sure we continue to to have a demand cycle that sustains that. All those things are part of that. So if you could uh shed some light on us about where we are with the Mesquite the Mesquite facility the hundred thousand uh pr projection and where we are with continuing to build the industrial base.
Chairman, thank you for the question. Um, first let me start by saying uh I'm not happy with where we are in Mesquite either, right? So I'm in the same boat you are. Um, so uh I'll talk about Mesquite in a second. As far as the the hundred thousand uh capacity that we were trying to reach, uh I agree boom to bust is a real thing. We've seen it in every major conf following every major conflicts following World War Two, right? It doesn't matter where it is, we've gone boom to bust on every single munition. And so as we ensure that we've got enough capacity to support what the US army needs, uh, along with sort of the extended demand signal we continue to see from allies and partners, uh, we are still shooting for that hundred thousand goal. We're still trying to get there. Um, so now back to specifically what's happening at Mesquite. Absolutely. Uh, you know, if you go back to twenty twenty two with the Russian invasion on Ukraine, uh, and the use of one five five, you know, we're at fourteen thousand. a month. Uh we're now pushing north of fifty six thousand a month, so we've seen a significant increase.
Mm-hmm.
And uh that's important to highlight that it's that's more than just the metal parts that they make at Mesquite, right? That's been into everything that goes into building a one five five, right? So that's the metal parts, the load assembly, the pack, the charges, the fuses, everything that goes into that. So we've seen a significant scaling up of all of those capabilities over the last few years.
Right.
Mesquite uh was uh there was risk taken right when we uh loaded the did the Mesquite uh project.
Mm-hmm. Yep.
Risk from the technology of the assembly line, the the production line that that was installed. Uh but at that time it was agreed upon we would take both risk on the government and and contractor side to deliver on that sort of capability.
Mm-hmm.
And so um we are currently in the middle of so I guess to to put it earlier the stop work is still in place.
Mm-hmm.
We are currently in negotiation with General Dynamics about what the future of that looks like. Uh, you know, I anticipate you will see uh an investment from the company themselves, uh from the industry partner themselves, to ensure they can continue to to build out for that facility that would make rounds, that would primarily be supported by the FMS, the foreign materials demand that we currently have.
Mm-hmm.
But we are currently in negotiation what that looks like. Both from a from a line perspective, a quantity perspective,
Yeah.
um and and hopefully we'll have that wrapped up soon. But I'll pause there and turn over to General Ryan
Yeah, we
if he has anything else he'd like to add to that.
General Ryan?
Mister Chairman, I I I share your same concerns where we're at with Mesquite. But uh let me first just say, you know, thank you for your continued support and advocacy,
Mm-hmm.
you know the authorities and the resourcing. that enabled us to get after this hundred thousand, you know, per month mandate have been uh, you know, instrumental to the progress we've made.
Mm-hmm.
I mean it's a historic level of funding that we've received, you know, to the likes we haven't seen since World War Two.
Yep.
And uh the investments we've made uh, you know, both in terms of advanced manufacturing capability, adding resilience,
Yep.
um improving workforce safety with the modernization efforts is critically important. So when we kicked off this surge, it was with a lot of the nineteen forties aging infrastructure and it really forces a look at, you know, other forces to reach some of this capacity. And so when you think of a one five five, right? We've got a fuse, we've got, you know, a metal projectile. We've got an energetic fill, we've got a propelling charge and a primer. And so we made investments uh to to add you know second and third sources in some cases to get to this number.
Right.
Uh I think the beauty of that is is that those um investments you know are bringing advanced manufacturing,
Yeah.
automation, all the things that are gonna add resilience are gonna improve workforce safety with some of our facilities.
Yeah.
And so you look at line three A you know down in uh Iowa as an example, uh that's been in continuous operation since nineteen forty. We've just awarded a contract This past fall for future artillery center, that's gonna be uh you know probably the most advanced melt pore operation where we load uh our artillery projectiles. Um new six eight facility, no one could remember where the last time we built anything new at Lake City. The answer was twenty six December nineteen forty, they found it in Harry S. Truman's presidential library. It's the last time we built anything new and so um we certainly appreciate you know all the support uh, I'm going for and look forward to continue working with you cuz a lot of those
Sure.
investments were very targeted towards one five five and there's a lot more to the conventional munition space than just artillery.
Yeah, there's a, there's a lot more left to do and we appreciate uh the army being willing to take risks, and we've said this plain uh plainly and clearly, that is take risks, but if you're gonna fail, fail quickly. Make sure you take away lessons from that, make sure we recover as much of the resources that we've expended there, make sure too that we have partners that are willing to share in the risk. I think that's key with this uh mesquite facility and listen, I understand uh folks not wanting to say, oh that was a failure, but I but I wanna make sure that if i- if there's if there's not a clear and quick path to recovering there that we're not afraid to say, hey, sorry we're gonna move on, we learned something from that, we spent some money, but let's let's move on to the next stop in in that effort. Let me ask one other uh real quick question about uh about novel energetics. You know, we talk about being cast in the past, as far as our weapons production capability, we are still there when it comes to weapons chemistry. You know, we are using two weapons uh compounds both for explosives and propellants that go back to World War Two RDX and HMX, uh and we developed the more w- more uh modern novel energetics in CL twenty. And our adversaries use as their metric, CL twenty, we use as our metric the substances that are developed in nineteen forty. So when we ask the question, why are the Chinese uh having more success in range and lethality, and they're using the weapons chemistry that we developed, and we wonder why we're getting out-sticked, and it doesn't take a rocket scientist to figure that one out. And then it's taken us so long to actually ramp up and put in place an office on energetics so we can look at that and modernize these weapons platforms. I wanna get a perspective from you all about how you think the joint, uh, energetics uh office is going to operate. And what will it do to quickly modernize existing weapon systems and look at modern energetics for future weapon systems? We know initially there's been a lot of success there. That shouldn't be surprising since CL uh twenty, CL stands for China Lake, we actually developed this stuff. And then we we allow the Chinese to to steal it and use it against us. Just doesn't make sense. So give me a pathway forward where we're gonna be using novel energetics to get back in the business of range and lethality.
So Chairman, uh I don't disagree that uh we need to continue to figure out how to get uh better energetics in most of our weapons systems and so I I s agree with you the fact that the the general office will hopefully be the guiding light for that for the department as we continue to move forward why that is being stood up the army has not waited the army has continued to move we got three projects right now where we are integrating CL twenty into three different weapons to prove out how well or how the d- weapon design will have to change to successfully use those materials. And so those are gonna lead to a variety of tests that are occurring uh later this year, uh but but absolutely moving out. Uh we see other areas uh that we think uh we can uh CL twenty will bring uh uh better uh r- uh capabilities for us, whether that's longer range munitions where weight is becomes a becomes a challenge, think everything from one-way attack UAS to long-range munitions. We also see it in small UAS where you have small UAS that can't carry a lot of payload, and so to get a bigger bang for the for the buck with the payload. Um, and so, uh, absolutely as a as a prior, uh, naval weapons system, uh, engineer,
Mm-hmm.
uh, understand what we do at the labs and where that was created. And there's lots of capabilities like that that we have within our labs that we need to continue to bring to the forefront and we see the general office, is sort of leading that charge for us.
That's great. Thank you for doing that. There's a lot of capability out there that happens at our labs, that happens at uh a lot of places where some great research is done, like DARPA and others, unfortunately gets put on the shelf because they're not allowed to be uh, advocates for their products, and they can't go out and actively find customers. We have to find a way to close that gap too, cuz I think if a lot of people out there in the in the combat space knew these things were available they would be the biggest advocates to put them in their arsenal. So with that I'll turn to my colleague. Mr. Norcross for for his questions and with that, Mr. Norcross, the pleasure.
Thank you, Chairman. Um, we've heard repeatedly the SECDEF talk about sending the demand signals to the industry so that they can re- react appropriately in the relevance of time. So first question uh goes to you Assistant Secretary Ingram. We've talked about the hundred thousand round goal per month on the one five fives. I believe you said we are still looking to make that goal. So A, for what period of time? Because it goes directly to the question of sending the signals. Great, a hundred thousand we made it two months and we're backing off. How long do you anticipate, in rough numbers, that hundred thousand goal?
I'll make a plan for that. So I, so that number for a year for, from a US perspective,
Mm-hmm.
right, um, like I said, boom to bust is real, right. We are uh, we are getting closer and closer to coming up to our, to our tamers, to our sort of uh readiness numbers that we need back for, for one five five, for uh conventional shells, right. We have, but we're not there yet. Uh, we also know that there's still a demand uh from a number of our uh allies and partners that are out there, and so I, i do not see us backing off from that number for for a few years yet
ok good news you you mentioned the different parts for the one five fives and we talked about mesquite as being the metal where is the choke point right now on the uh building of each shell is it the metal the energetics where are we
i will let general rye cover that he's closer to the D to D operations as a shell.
E. Two areas um for the hundred thousand number, you know, early on metal parts was the limb fact, you know, who was driving um, you know, the focus of our efforts. And so, you know, we we had a uh kind of phased of approach. You know, we had the mission to produce as many as humanly possible on on day one at existing facilities. In parallel, we were making investments to bring other sources online. You know, we've been successful with IMT in Canada. You know, just uh right before the holidays we had successfully did first article tests and they're in in production. Um, you know, we all know about Mesquite and it's not uh, you know, where we want, but we've also invested heavily in Scranton. And and, you know, that that's a tough challenge to produce at max capacity while doing targeted modernization. And I would tell you that, you know, Scranton is unrecognizable from when you were out there, most recently, you know, visiting uh the the the facility um you know, all the old five inch, all the old M one O seven equipment's out. There's new floors, there's new lights, new parking lot, refurbished the crane, we've got our new go to war rounds, the eleven twenty eight, eleven thirteen lines going in. It is completely different. Um you know, later this summer we'll realize, you know, kind of phase two of the expansion at Scranton. It will be at thirty five thousand. The sister, you know, commercial operation right there on Wilkes Bar. You know, that's a twenty-one thousand. We'll be at fifty-six thousand. So, uh, I think we'll be in a good spot there. What - what - what concerns me now is energetics and some of the fragility with supply chain, in particular, and some of our dependencies on international sourcing, in some cases adversarial sourcing. And the team's worked really hard there, you know, one, um, to see ourselves. You know, we've got a - a - a really fantastic assured management's team. As we like to say, we can see ourselves from the ground to the round. And that's driven a lot of uh uh you know here near-term investments with other international partners while we look to leverage authorities like the Defense Production Act to onshore critical capabilities. Things like TNT, um, Antimony, or uh, you know, I think recent examples that are gonna make it make a difference.
OK, so the ski, we talked about it, and the equipment that was envisioned to be able to produce the one five fives and others apparently is not operating in as we expected are we at the point that we're gonna throw in the towel on the equipment and refit it to likes of Scranton
so we're in negotiations right now with general dynamics um you know
ok got that
uh we're
wouldn't Can you share with us when we expect that we'll be able to get the one five fives? Give me a quarter, the last quarter of this year, beginning. We're just trying to get an idea after two plus years, how close are we getting.
So in terms of delivery apart, I I don't think we're that close.
OK.
In terms of a plan of what a re-scoped mesquite would look like, I think we'll see that here very quickly.
OK. Um, I yield back.
OK, I guess it's uh I'm gonna recognize myself then. All right, um, first of all, uh, Ingraham or Ingram?
Ingraham.
Ingraham, Mohan or Mohan?
It's Mohan, sir.
Mohan, all right. You know, I'm kind of hooked on phonics here. Uh. General Mohan. inadequate supply resources at a misaligned organic industrial base continue, as I mentioned in my earlier remarks, a low emission capability rate. Can you better explain why this is occurring and describe for us your plan to rapidly increase our readiness to better meet program design standards?
Yes, sir, and thank you for the question. So I I would say to the why we are uh, where we are right now. Um, I can't speak, uh, particularly to the, the, uh, decisions that were made between are we gonna modernize and buy new stuff, or are we gonna sustain the, uh, the current fleet that we have. What I can tell you is, is the way that, that we are attacking the problem in, in Army Material Command of particularly, um, those units that are under the highest stress. And so our biggest consumers right now are our heavy BCTs, our armor brigade combat teams. They consume the most maintenance capability, they consume the most class nine. Um, and so what we've done is, with our operational readiness program, instead of taking a fleet-based view, because quite frankly some of our worst vehicles will wash out in at the size of our fleets, we've started looking at a unit-based view, synchronizing the capability that we have with uh with the timelines uh and the train up of a division commander and and doing several things. One, uh we uh apply a heavy depot maintenance teams, export them from Anniston and Red River down to the unit's motor pool to help the unit see themselves. Then, we harvest the worst of their vehicles, the ones that are consuming the most man hours, the ones that are consuming the most class nine or mainta- uh repair parts, and we give them new ones that are coming off the depot production line. Um, and then finally, we follow that unit through their deployment, um, with with depot maintenance capability, and we're seeing great results. And so, so for example, um, First Brigade, First Armored Division is, is um our latest ORP candidate. Um, they just loaded the boat to go to Europe and they loaded at, with one of the legacy, one of our oldest equipment fleets, they, they loaded the boat um at the highest readiness rate of any ABCT in the army. So we know it works. Um, the last rotation they went through during their, their nine month rotation in Europe consumed thirty million dollars less than class nine in repair parts. and and maintain a higher readiness rate. So in the future we look to double down on that and instead of doing a smaller subset of harvesting of vehicles we're gonna expand that by three-fold because the process is working. The second one is I would uh pull the thread on is advanced manufacturing. Um so so it's not only access to tech data, it's access to digitized tech data that we're after. So if you go to um uh one of our our academia partners, uh the National Institute for Avionics Research, you'll see a B-one bomber, you'll see, you know, all fixed wing fighter jets. You'll also see an M-eighty-eight that is over sitting in the corner, and they're taking a part and digitizing uh every part on that um so that we can digitize it and use it for advanced manufacturing and we are we're exploding that capability across the um uh across the army um across our organic industrial base and down at unit levels connecting it all in a uh digital repository and a connected network of capability that uh that is powered by by um data that says here are the parts that we need to produce, and then we produce those parts um in different places across to ch- to to solve the challenge that we're having with readiness rates. All while putting pressure on uh our industry partners who owe us right now over five hundred million dollars worth of delinquent back orders of repair parts. So that we are putting pressure on them to produce and to deliver the parts that we have we have ordered.
Thank you. Uh, Honorary uh, Honorable Ingraham, boy that's a mouthful, there's a lot of syllables in there. What steps is the army taking to ensure that digital twin technologies and advanced manufacturing uh early in the acquisition process uh with those areas to ensure that we can adequately maintain our ground vehicles? You know we uh General Mohand kind of talked about it a little bit but You wanna put a little more meat on the bone?
Absolutely, Chairman. Uh appreciate that. Uh you know absolutely. So first of all, competition drives a lot of that right up front, right? So as we get more competition into the acquisition process, that's driving a lot more commercial products uh in in ability to uh to get after a number of those areas where we don't have the technical data rights. The second piece that I'll talk to you know is is really asking for the right technical data up front, right. We have uh had the approach across the government for many of the years to ask for it all, right. We want it all. We don't need it all. There are certain aspects of the technical data we need. Those we need to ensure we're asking for the right technical data up front, uh is is a key piece to that. Uh the second thing is, General Moohan talked about it, right, uh we have gotten technical data from industry in the past uh when we have either bought it or negotiated up front. in some of our acquisition strategies um and then we had no place to put that technical data it resides on c d s or uh you know somebody's computer somewhere and so having an infrastructure that allows us to have that data in one place that allows access to that data from uh you know an echelon right so if the if the unit on the front line wants to be able to three d print apart because they got a three d printer they should be able to have access to that data just as easy as you know, General Mohan in each one of the depots has access to that data. So building out that network and that data infrastructure is critical, and those are a couple of areas we're working on to ensure that, uh, we have the right IP, the right data, and can actually sustain our capabilities.
Great, thanks. Um, General Mohan, uh, as we look to the future and note the need to transform our tactical vehicle fleet, we know that we'll be maintaining a number of Humvees in the enduring fleet. Approximately seventy thousand is what we've heard to that end we know that the organic industrial base played a critical role maintaining modifying and upgrading uh those vehicles to not only address the current missions but also to ensure the safety of of our all of our soldiers we note that the continuation of the rollover mitigation in your spend plan uh which we applaud uh uh it's cause safety is the number one priority. What else do you envision for the tactical wheeled wheel tactical wheeled vehicles that ensure our ground platforms maintain top levels of readiness in the future?
Yeah, I I think there's a couple of things. One is to to continue to uh to install analog brake kits and uh and the Humvees, the Humvees that we need. Um and so that work is ongoing at Red River Army Depot. Um as well as as we do um modifications working with our our ASALT partners cutting into the line um uh things like for for um uh for hemat tankers, for example, um cutting into the line those safety uh modifications like, for example, rollover mitigation that will automatically um shut off the fuel uh the fuel tank uh system. That is uh required in in Europe, um we're doing those modifications, um as well as anti-lock brakes and while we're doing the same thing, preparing them for autonomous driving. Um, so there are certain things for autonomous operation that are required. Um, electronic steering uh steering controls, electronic uh traction, those are being cut into uh new production lines as well as when we do rebuilds, for example.
Good, thank you. I yield back, Mister Garamatti.
Wanna thank my colleagues for raising the energetics issue and really uh honing in on that. Uh obviously very very important, it's an issue that I could have spent time on, but they did a much better job. The, I do wanna go to the uh the readiness of the army uh vehicles. Uh an ongoing, an increasing problem. Uh all of the data indicates that it's getting worse, not better. uh you spoke uh generally a moment ago about some of the things that you're doing uh here's what i think we need and that is to get down in the weeds with you and look at your um data flow uh and the uh the uh information that you're gathering over time the uh implementation of the various um initiatives that you're putting in place, and the success or failure of them. I really think that we have to uh spend our time and demand of you a, at least a quarterly report on what's going on. First what your initiatives are, what their goal is, and then um a mechanism to um assess the success of those initiatives. Uh, I'm not gonna put myself in the middle of - of that effort. other than I wanna see the uh success or failure over time of the specific initiatives that you put in place. You spoke to them a moment ago, can you do that?
I'd like to add a little bit to um uh it uh, sir, it comes back to the um uh also the harvesting of the d- of the data. Um, so we started Weapon System three sixty uh about eighteen months ago because we were struggling with the supply chain. and we really couldn't see ourselves. And um and the capability that uh that has been that has been largely developed by, by um uh our teams um it continues to uh to continues to advance. And now because we've placed that in the Army data platform, um we are hooking other things to it, adding additional layers to that data. And so in the very near future we will roll out a um a an application um that will integrate in with next-gen C two which will change the way that that our our soldiers do basic maintenance operations. And so when we get better data at that at that basic level that will feed into weapons three sixty which will then allow us to make strategic decisions both in the depots with um with uh planning of workload but also um in with the way that we make decisions about buying or manufacturing our own parts.
What you intend to do is the right thing to do. I believe it's necessary for us to learn precisely what it is you're trying to do and what effect you expect from that action. And then, through time, and I'm going quarterly, um, report to yourself and to us how it's going. Uh, and - and that way you'll know whether you're on a successful track or not. Uh, you're talking a lot about, uh, additive manufacturing and uh all of that. It's the new bright shiny thing that everybody talks about. Uh and the question is what are you gonna use it for? Uh is it uh cheaper, faster or better than giving um I don't know Lockheed Martin and BAE a swift kick? And so let's get this uh done. So anyway, but it is the data and the specificity of the data to the goals that you have set. I'm I'm not disagreeing at all with your goals, they're good. you gotta come down in the detail, gather the data, report to yourself and to us how it's going and we'll go from there. Um there are many many issues in your, what do you got, eleven different vehicles that you're trying to keep going? I I think some of it has to do with um attitude. Had an experience over the weekend, uh we were shipping some cattle, the truck came back, flat tire. last uh load of the day and um my grandchildren said we'll deal with that later and I'm going uh-uh you're gonna deal with it tonight because we may need this thing tomorrow well we don't we don't know that we need it tomorrow and so um I don't know if they've learned the lesson or not I haven't had a chance to go back and check my data so anyway uh it it flows through the entire system and included in that is all of the new bright shiny things that you're dealing with Are they really useful? I spoke earlier to the question of why, why are you doing it, why are you doing it this way or that way? I You have the information, it's your job, it's our job to review it and say, I don't think that's working. I wanna make a final point and then I'll turn it back to uh to my colleague. Um I'm concerned about the quality of the contracts that the Department of Defense is writing with the Defense Industrial Base. Uh, we've li- spent part of this morning looking at some of those contracts and finding that we're being taken to the cleaners, we, the taxpayers, the Department of Defense, military, various places, uh, that the contracts do not serve the purpose for which they are written, but rather serve the purpose of the Defense Industrial Base in its effort to grow, uh, to be profitable uh, whatever goals they may have. Um, I'm coming to the point where we have absolutely really good, good people in the various departments that write contracts. But they're not on top of the most recent problems that are found in contracts,
Mm-hmm.
or able to really get beyond what they have done so many many times over many many years. And it may very well be in our interest ours and yours to um bring into the major contracting and quite possibly into some of the what you might call minor contracting, a fresh view from a um a company, a firm, a law firm, whomever, they're working for you. And their task is that that contract carries out the specific goals that you have enunciated as you set in motion a contract. Uh, we've, I've found this problem too many times, in too many areas. The final two hundred and seventy-six pages, none of the rest counts, unless we wanna do it. So I wanna, uh, I wanna think about that. I want you to think about it. Maybe my colleagues would be interested in it also. But, uh, these contracts are written for the, all too often, for the benefit of the defense industrial base. and not necessarily to protect the goals and the necessity, in this case the army and the other departments. With that I yield back, sir.
Gentlemen yields, I recognize myself for questioning. Gentlemen, thank you for being here this afternoon. This is this is troubling. This is a troubling discussion. And because our projection of force worldwide r- requires a level of readiness and mission capability that, according to in our own studies and our own determinations, does not measure up, shall we say. And this, this presents a danger to the world.
What's it?
We, we are relied upon. Need, it said that the sun does not set.
And also
on the responsibilities of the United States military to restore maintained peace. And our projection of force worldwide requires a level of readiness and mission capability in the, out of our, out of our, our stockpiles and our maintenance and uh at the unit level that um that we're not delivering right now. So We, if this, if this committee has failed in some way, then we accept that responsibility. But we have to take a hard cold look at this. We're talking about today the organic industrial base, a subset of the larger defense industrial base. We're talking about twenty-three arsenals, depots, and ammunition plants that manufacture and maintain army equipment. Now I'm gonna focus my question in Lieutenant General Mahan on maintenance. Um,
I'm coming back.
the organic industrial base, according to the - to the GAO, is antiquated and not sufficient to maintain and certainly during times of needed surge, the GAO found that the number of overhauls of - of maintenance depots performed by - by the army dropped from one thousand two hundred and seventy-eight in fiscal year, two thousand fifteen to twelve in fiscal year twenty twenty four um I'd ju- I'd like you to speak to to what extent is our failure to deliver mission capable and ready army vehicles to what extent is that is that caused by our failure to modernize and expand our maintenance depots And and and what shall we do about that, Lieutenant General?
And and so um uh sir, thank you for that question. I think it comes down to the the why is is the is the conflict between hey, let's buy a whole bunch of new stuff versus let's look after the stuff that we have. And so we fell victim to hey, let's buy a whole bunch of new stuff. And uh and then um increased op tempo uh has also played a part in it. Um, I will tell you we are reversing that trend. Um, and just in the ORP program alone, um, this past year, uh, just that one program alone, um, we are over two hundred vehicles that we have, uh, completely remanufactured and, uh, rebuilt in our depots. And then in the future, uh, and I'm talking about the future of this year and next year, uh, we are going to expand that three-fold. Um, again, focused on those, those, um, those highest consumers of readiness. but also the um uh the units that are first to fight. Um and it's not just our ABC_Ts. It's it's
General, you mentioned, I don't mean to interrupt you,
Yeah.
but you mentioned uh focused on on on unit, you're coordinating your maintenance with with unit uh readiness. I I think this is wise. M- would I'd like you to r- to respond to Normie said that basically material and uh par- in parts. Bail bil- this is a big problem. And - and w- y- you talk about the difference between buying new stuff and fixing our old stuff. Now, I'm a army veteran, I was a staff sergeant and army military police officer, and your equipment has gotta work for you guys on the - on the ground. We - we left - America's watching this. This is - this is a legitimate question. We left a lot of military equipment um to the Taliban when we when we left Afghanistan. And it all allegedly this stuff didn't work, we're not providing them parts. But right now they're driving those old vehicles. So if they can repair our old vehicles, it seemingly manufacturing parts out of dust, what can we do to to focus our available funding and energies and intellect and our combined desire to accomplish that mission to get it done better to repair our old equipment. Are we missing something?
There's um uh there's several pieces. What we see when we execute um our off- operational readiness program um the feedback that I get from battalion commanders, brigade commanders and division commanders is hey the extra mechanics that come down, so we'll send a a team of forty mechanics. Um, fifteen year experience of uh, that's the average of our M one tank mechanics in the Industrial Base, fifteen years. The, they say, hey the extra tool boxes are great. But the key piece and the best piece of this is the training that happens when our folks get next to young soldiers. So a young soldier has eighteen months' experience um, working on M ones. Our guys know the tricks of the trade and And here's the other thing. We're a blue-collar organization. Our folks are not sitting there with their hands on their on their hips saying do this. They're saying hey watch me do this
Mm-hmm.
and and then you're gonna do the next one. And so what we see in that diminished rec- uh requirement for class nine is is um a focus on ordering the right kind of parts and then you couple that with with enhanced uh technology where you have the the the digital uh uh tech manuals loaded on attack device to order the right kind of parts, then we see the all the pieces starting to come together. But it is a cultural issue that we have to attack.
General, did I'd I'd love to talk with you more about this. My time has well expired. Mister Sorensen, recognize for questioning.
Thank you, Chair. Um, I'd be remiss if I didn't acknowledge that, uh, Russia invaded the sovereign country of Ukraine four years ago today. May we keep our focus, uh, while we continue to, to learn the tactics that will keep civilians safe and continue our readiness in the fight of good versus evil. I wanna welcome Assistant Secretary Ingram, uh, General Reim, and my friend, General Mohan, uh, someone who before this very hearing today, uh, shared some great memories of you and your wife, um, when you were stationed in Rock Island and we are thankful for, for your service, um, a- as a Quad Citizen, I would say. I'm so glad that today we get to talk about modernizing our organic industrial base because this is such an important topic and it's something that all of my neighbors who work uh around the Rock Island Arsenal know firsthand. Last year as part of our NDAA we created a pilot workload sustainment program uh with army depots and arsenals modeled after my Arsenal workload sustainment act. The House and the Senate include this language because having a more predictable workload is critical to sustaining our OIB workforce and meeting the dynamic needs of our war finders. Uh, it's a proven model, it builds off of successful public-private partnerships, like the one that we have at Rock Island's JMTC and AM General. Um, uh, for Assistant Secretary Ingraham and, uh, as well as, uh, General Mohan. Um, could either of you comment on the timeline for developing guidance on implementing section three forty eight, as well as any guidance formal and informal? uh that you are providing to OIB leadership to encourage that we have more partnerships in the future?
Sir, I would just point uh uh directly to the uh organic industrial base um integration cell that uh that we have established in the Pentagon that is uh that is a a uh a a teamwork event with uh with Mister Ingraham and his staff, where where as we implement acquisition reform um we will have uh representation in each one of the PAEs that we'll get it on the front end, again the front end of the acquisition uh acquisition process to say, this work is gonna go to the organic industrial base to balance that um uh between the OIB and and and the broader DIB.
Congressman, I can't speak to the past, but what I can tell you is uh you know, as we've set up this optimization cell, this is an for general mohan and i to look at every platform that's coming through whatever the new platform is the new widget old widgets as they come through the acquisitions, you know, sort of cycle uh we are we are looking at them to figure out where is the best place to sustain and maintain these and again driving those direct labor hours back into the oib because we need a we need those uh on the ground
great
and then as we get up front um of the process then that allows us to tailor our modernization program. So for example, looking at the future for the MV seventy-five, we know that we're gonna have to do composites. Um, so we are working and developing that composite repair capability right now at Corpus Christi, for example. And we're doing that well ahead of the first fielding. That's the, that is the, that's the model we're following, sir.
Great. Um, I've been really encouraged by the Army's effort to establish SkyFoundry and, and meet its goal of three D printing ten thousand drones uh per month. I'm especially glad to see that the army is leveraging the additive and advanced manufacturing center for excellence at rock island arsenal. And it's important that it remains part of sky foundry. General Mohan, can you comment more on the ecosystem that AMC is setting up to support sky foundry? And beyond drones, do you see that this set up could be something that could be used to to to bring manned or unmanned other systems to the army?
Yes, sir. Thank you for the question. So um, so sky foundry is a broader subset um, or a, a, a smaller subset of our broader advanced manufacturing, um, uh, effort that we're all going. And so for, for, um, so for example, and SkyFoundry is part of a network, um, so and, and the equipment that we're, that we're, um, and the capability that we're building as part of that are useful for other things. So for example, we already do, um, three D printing of circuit cards at, uh, Toby Hanna, Army Depot, for radar, um,
Mm-hmm.
and radios. So we will produce um uh circuit cards for UAS off the same machines. Um the uh the um uh composite or the um uh the carbon fiber based three D printing capability that we were expanding at Rock Island um is carbon fiber that we will use for multiple types of projects. Um but the key piece, sir, is is to uh is to build the network um and connect uh connect it all digitally because you as you know the goal is is that our our production facilities run lights out. Um, and so having that, that ecosystem of capability to connect it digitally, so we can move workload around to wherever it, it uh, where we have machine time, so, so those machines are constantly producing. Cuz as you know, we have titanium printing machines, that'll take four days to print a part. We cannot afford to, to um, have one that is not running all the time. And so uh, so that is part of that broader uh, challenge that we're, we're facing. Um, and then the last thing, if I can, is is it's not only uh we know how to reverse engineer, we know how to uh produce parts, but then we put them through an antiquated um uh qualification process. And my my partner, Mister Ingraham, as a as well as General Hodney, that is our next big target, is to move that qualification process to the front side of the manufacturing process, using digital simulation and modeling. So if we can if we can run a M-eighty-eight for five thousand miles in a synthetic environment to test a part, Um, uh, that is what industry does. And so we're actively attacking that right now.
Let us know what this committee can do to help expedite that.
Yes, sir.
Thank you, Mister Chairman, I'll get back.
And thank you, gentlemen, and I'll go to the gentleman from Virginia, Mister McGuire.
Thank you, Mister Chairman. And you know, we wouldn't have a country without our men and women and our military to all of our witnesses and all of our veteran is our active duty military, thank you for your service. As we modernize the organic industrial base to meet warfighter demand, I want to focus on surge capacity, single point supply risk and how we sustain today's gain without a bust tomorrow. But I wanna start off with major general Rehm. You know, we talked earlier about energetics and antimony. For the layman, how important is the antimony? And am I saying
Well, thanks for that question. Um, if you want ammunition to go bang or boom, it all starts with antimony. So we find that in all our primers and all our detonators.
So true or false, we used to rely heavily on China.
We were one hundred percent dependent on Chinese sourcing.
Now, do we still depend on China for that?
We do not. They have they have weaponized the supply chain here and they have cut off
So then we began to rely on India. Is that true?
We very quickly pivoted and qualified a new source out of India, yes.
And what efforts are we making so that we can do that here in the United States?
So in parallel we embarked on a longer term strategy, and that was to um reopen a gold mine in Stibnight, Idaho.
World War Two
World War Two produced uh tungsten as well as antimony.
Right. And then, uh, of course, some of the uh energetics uh, chemicals that we use to feed uh artillery and things like that are also needed for rocket motor missiles. Is that correct?
You are correct.
OK, then my next question is for uh the honorable Mr. Ingram. Um, as we modernize uh Radford and other organic baselines that feed solid rocket motor production would introduce an additional Qualified roc rocket motor manufacturers help translate those organic base upgrades into real resilience and cost savings across the army munitions portfolios? And if so, what steps are you taking to reduce barriers for new entrants in that field?
So Congressman, I'd like to actually bring it back to something uh General Ryan mentioned earlier. Um, you know, when we think about uh the ability to have those key components, I'll call them key starting materials right starting right from sort of uh the rare earth materials you know so going from the from the ground to the factory floor uh you know a number of areas that I have more concerns in is sort of as we get from that rare earth material in what we call midstream and materialization, so how we actually take those raw materials turn them into a powdery substance of something and then turn that into uh you know a metal or a product that we could actually put on a factory floor to make into an end component. We lack a lot of the midstream and upstream sort of capabilities in this country, uh as we think about bringing on things, bring in, you know we can reopen mines, which is absolutely the critical step to onshore capabilities like antimony like we just heard about, but the ability then to turn that into a product uh becomes a, becomes a challenge, and so when we talk about bringing on uh new rocket motor manufacturers and that sort of stuff uh similar they are gonna struggle all of those sort of manufacturers are gonna struggle with that midstream capability right with so how we get from sort of the rare earth materials to a product that they can mix in a mixing bowl and pour into a casting to make a rocket motor and so that's actually when you talk about where i'm concerned and where the biggest risk are is there and so how are we doing that we are working closely with uh uh the office of secretary of defense industrial based policy using Production Act to get after a number of those key areas that are not just only support the the army but support us as a nation where we've got critical gaps in some of that processing piece metallization piece uh that we've gotta get after.
Uh, it sounds great, I think this kind of you just answered this next question but let's make sure we got it right. So, how is the Deputy Secretary of War and uh um Office of Industrial Base Policy coordinating with you and your munitions teams to map supply chain vulnerabilities to platform level requirements and what can we do and then uh armed services committee to help you get there.
Yeah so uh Congressman I mentioned uh you know working with uh OSW uh Industrial Base Policy in fact uh something they have is called an Industrial Base Council, we actually just had it uh earlier uh this week where uh we get together look at those supply chains right and they have those supply chains uh all the way from the rare earth material to the factory floor, across roughly the you know thirty-two critical raw uh rare earth materials that we are currently trying to onshore and grow. And so there are gaps there, and as we look across the investments that the that they are making, investments that we're making sort of larger across the the whole of government approach, you know, investments uh uh commerce or others are making in those spaces, ensuring we're de-conflicting and not sort of uh going heavy in one area, and not nothing in another area, right. And so uh they are sort of the de-conflicting of that uh space uh as long as as well as executing you know Defense Production Act authorities in this space, and so we are working closely with them to ensure that uh army investments align with sort of the greater strategy.
Well I'm out of time, but let us know how we can help. Thank you.
I thank the gentlemen and will now go to Mister Mesmer for his five minutes.
Thank you, Mister Chairman, and thank you, the witnesses, for being here today. Uh, I just attended a groundbreaking of a new solid rocket motor manufacturing site at the Munitions campus, just outside of Crane Army Act- uh, Ammunition activity in my district. Uh, the Munitions campus, anchored by Prometheus Energetics is a joint venture between Kratos and Rafael and a great example of building capacity and munitions readiness. Supporting these kind of these kind of projects at at Munitions campus is surrounding our Arsenal uh, should be highly considered as we modernize our our organic industrial base. Uh Assistant Te- Assistant Secretary Ingham, how is the Army structuring acquisition strategies and contracting mechanisms to fully leverage newly newly qualified partners and what additional authorities or resources would help accelerate their contribution to the readiness solution?
Congressman, uh, you know, it absolutely starts with sort of the uh lowering the barriers to entry. And so, uh, we are absolutely looking at, uh, at a number of efforts, uh, working closely with some of the other the other services, specifically Air Force and Navy on on how we're ensuring that, uh, you know, there's a lot of solid rocket ro- solid rocket motor manufacturers that are that are starting to grow up, because there was a significant demand in that, and there still is a significant demand to fill that gap. And so as we look at a number of our future munitions, We're looking at uh, you know, a number of uh, you know, open competitions that will allow uh vendors to bring their capabilities forward, uh through a number of test phases uh where we can qualify multiple sources uh, to really drive the sort of the competition in industry um and bring uh multiple vendors on board for for multiple munitions we're not uh limited to a single ro solid rocket motor manufacturer.
Thank you. Uh also Assistant Secretary, roughly seventeen hundred parts, have been identified as suitable for additive manufacturing what acquisition pathways is the army using to accelerate qualification and scale of production of these parts
So uh Lieutenant General Mohan's talked a little bit about how we're uh currently using sort of additive manufacturing capacity that we already have within the army uh to get after a number of those capabilities there are also outside uh entities, uh companies, right, that are that are have a three D printing sort of manufacturing facilities that we are working to qualify to come on board and be able to produce these parts, as well. I think the challenge is, as General Mohan highlighted, is really the qualification process right now inside the army. That's on us to figure out how to qualify these parts faster, so we can get them into the field quicker. Um and uh that's definitely a challenge that uh uh General Mohan uh and uh Jedwa Hodney at T two com and I uh the three of us are working on towards.
K, that leads right into my next question. Uh what is the average time required to qualify a an additive manufactured component?
So I think that's the uh that's the challenge we're facing right now, right. So when we talk uh you know safety critical parts, something that's gonna go on a fixed wing or a rotary wing aircraft, there's a different level of test and maturity that we need to do on that part relative to a part that's gonna go on uh you know a wad of buffalo that's gonna tow on a trailer behind a jail tv right, there is there is different levels of risk that we have to take and that's where we're, we've got one path right now, uh and so we are working through to change sort of the levels of risk that would allow us to accept you know much more risk on lower uh lower parts that are not concerned for airworthiness or things like of that nature but I'll let General Monahan tie into that if he's got some other additional
Yep, so our our current process can take anywhere from sixty days to to fourteen, fifteen months. Um, and uh, and so that's that's where we have we have when we've got to build the digital, uh, the digital twins of vehicles, so we've already done the uh, we're doing the M eighty-eight now, we've got the Bradley, uh, we're gonna do the triple seven howitzer, um, and it's and that seventeen hundred is just probably just for the M eighty-eight. Um, and so we're building this this digital repository that will not only allow us to print, but also um, uh, when we build it, it's got the type of printer it was printed on, specifications, the material that will allow other units and partners. We've qualified six um other outside of the army entities to be qualified suppliers. And so so as we move to the future, they will they will manufacture and ship parts for us, once we we solve the qualification process.
OK. Thank you. I yield back the remainder of my time.
I thank the gentlemen. We'll go to a second round of questions, and General Reim I want to begin with you. We know that at uh Radford ammunition plant. There's been underway a construction of a new nitrocellulose production facility. The construction started in two thousand and eight and we're still waiting to see when we're gonna get to full rate production of nitrocellulose. When you go there and you visit, it is like taking a step back in time. You go to the current nitrocellulose production facility. It's an area where you have uh board planks where you go from vat to vat. where they're boiling and mixing the different components and brewing as I like to call it nitrocellulose. You go in there and literally it's raining from the ceiling. And when you ask the technicians there, they say, why is this place just like a uh a sauna? And they go, oh, sir, we have to keep the level of humidity high enough so the place doesn't explode. And I'm like, boy, that gives me a lot of uh a lot of uh of nice, nice uh confidence that uh that we have a modern technology facility where we're producing a highly volatile material under very, very uh adverse conditions. And that's how we produce the majority of our nitrocellulose. We have a nice modern facility next door, continuous flow, so we feed the chemicals together in a very controlled environment and where we don't have nearly the amount of risk. And yet that facility continues to be delayed. And the older facility there where we're cooking uh in an old vat uh, nitrocellulose is what we continue to do today. Give me some hope or some view about where we're gonna be with the new production facility when it's gonna be at full rate production and when we can finally abandon the uh the the witch's brew facility there where we're now concocting nitrocellulose.
Mister Chairman, thanks for that. And uh I kind of share your uh you know, your sentiments on uh Radford. That's that was a great description and rundown. Um, I got some good news for you.
Good.
that uh we've successfully completed an endurance run
Mm-hmm.
we're working through the various classes of nitrocellulose doing first article testing and we expect to be fully commissioned by April um we're also discussing having a ribbon cutting ceremony come June and we'll ensure that you get a personal invite
What's that? Yeah. Uh the the question was which April?
April of twenty twenty six
There we go. I like it. I like it. Very good. Well, you put us on the list for the ribbon-cutting ceremony and and that'll that'll be an an exciting day. Let me ask this. You know, we have places like Radford. We have a number of other facilities across United States. Uh, we heard uh there uh, Mr. Mesmer's district, uh, and others. We have great facilities with great capacity. And we talked today about the organic industrial base, where the organic industrial base begins right at the facilities where we've had this magnificent production capability on large geographic footprints that is well situated to do even more. So the question is is as we look into the future and we look at sustained increased production for our weapon systems, whether it's solid rocket motors and they make a few of those at at uh at at Radford also, how do we utilize the capability that we have in the organic industrial base of these existing facilities not just in modernization but also in expansion to where we have that as a fully controlled organic capability within the army or within the armed forces, for that matter, versus having to rely on contractors outside to do things. And obviously they're hesitant when we tell them build a hundred thousand rounds of one five five and then five years later when weapons magazines are full we go, we don't need much anymore so do ten thousand rounds a year, and they're like, well wait a minute, we have all sunk cost in these facilities, why would we want to do this again? So that's where we're going to have to find the right combination of organic industrial capacity, as well as the private contractor capacity. Tell us how we utilize the capacity in places like Radford to the best advantage of the army and for that matter across the the spectrum of the armed forces.
I think uh Radford is is unique,
Mm-hmm.
you know with Nitrocellulose, it's the only US source.
Yeah.
uh of of NC. Uh, I certainly also appreciate, you know, the section eight O six authorities that we have that gives me the ability to restrict restrict competition and direct work there so that when we d- are
Mm-hmm.
in a surge period that we actually do have a capability to to manufacture at scale. Um, a- as we've previously discussed, uh, and your, you know, great description of how we currently make uh nitrocellulose, that has left us behind with some of our more advanced propellant systems.
Mm-hmm.
And and today, while I have that authority to restrict, there's certain classes of nitrocellulose that uh Radford's not capable of making, and so we're forced to import from Czech Republic to French,
Yep.
Koreans,
Mm.
and then further process in Canada before we bring it back to,
Yep. Yep.
you know, one of our OIAB sites at Iowa as an example to do load assemble pack.
Mm-hmm.
And so uh we've got some, you know, thanks to your continued support,
Mm-hmm.
you know, we've got some investment you know, planned to uh do the necessary things to enable us to produce, you know, some of these um, you know, more advanced propellants, you know, going forward.
Sure.
You know, above and beyond, you know, just our artillery. You know, we've also got risks in
Sure.
kinda our main battle tank, you know, tactical rounds and some of the propellants there.
Mm-hmm.
And what we're seeing with, you know, cannon calibers,
Yeah.
you know, twenty through, you know, f- forty millimeter that uh, you know, we're dependent on, you know, European sourcing for for those propellants and I think there's a a great opportunity, you know, to continue to modernize,
Yeah.
you know, you know, their You know, I think, uh, you know, some of the key lessons learned from Ukraine is that while our partners donated a number of howitzers, they very quickly ran out of the munitions that came with those howitzers.
Yeah.
And it was incumbent on us to go forward and and do all the, uh, safety and engineering analysis to building a firing tables that allowed the safe use of US produced munitions in those systems. And so I think there's a uh robust international demand, you know, for US munitions.
Yeah.
Up to this point, um in all fairness, you know, to - to the facilities themselves, we've workloaded one hundred percent of available production capacity.
Mm.
And as - as we see the kind of normalizing of, you know, prioritization and resourcing, you know, we're in conversations now of, hey, what does a minimum sustaining rate look like? going forward. But we're also throwing out these opportunities that now we've got, you know, available capacity that can solve, you know, some of these international demands. We're also encouraged with a number of, um, private equity and self-investing here in the US. And that's a component of, you know, there's a new facility going in Carrollton, Texas. They're gonna make,
Yep.
um, you know, just shell bodies,
Yep.
but they're gonna need a fuse.
Mm-hmm.
They're gonna need, you know, an explosive fill. They're gonna need a propelling charge.
Yeah.
Right, in order to satisfy a European, you know, kind of business plan that they have.
Mm-hmm.
And so I think there's opportunities there to leverage, you know, the the workforce, to leverage the capacity we've worked really hard to build, as well as keep our supply chains, um, you know, active and, you know, sustainable going forward.
Sure. Yeah, I think those are all important points to have some flexibility in manufacturing capacity especially in different forms of nitrocellulose there's no reason why you can't have that at a single facility. You know, there at Radford, obviously it's a GoCo government-owned contractor operated facility, great opportunity to be able to take that that footprint, which is, you know, massive, and be able to use that footprint also to be able to store nitrocellulose there. We have a number of of facilities there where we can store that, store it safely, get it out of the floodplain there uh on the New River. So I think those are incredibly important things. As well as looking at others, uh, you know, we we talk about modern energetics and obviously different forms of nitrocellulose are part of that, that novel ener energetics realm. But we also have to be able to produce the the uh, I call the the the the base chemicals of what we need, and that's things like TNT. And I think having multiple facilities that produce TNT is gonna be key too. I know that you all have opened up a new facility to be able to do some of that, but I think additional capability there is also gonna be key. So. looking at those things and making sure we're properly cap- properly capitalizing that, and then get commitments from our allies to where they will, if not buying the munitions from us, at least buy the base components to where we can ensure sustainability, because it's in everybody's interest to make sure that we have that capability. I I would argue that those capabilities are the greatest deterrent force that this nation can have. Cuz if our if our adversaries know that, you know, we can produce all that we need, in order to counter what they're gonna do, it'll make them think twice, but if they look at it and they say, " Wow, guess what? Their production capacity, even if they go to maximum uh levels, you know, in the next six months is ten times below theirs." That's that's a provocation. And we've seen through history, history is a great teacher. You know, provocation in military conflict occurs when there is a disparity in capability between nations. No matter who the nations are, it always, always happens. It's the unfortunate consequence of how human beings operate. So our greatest deterrent is to make sure we have the capability to have somebody wake up every morning as a leader of a foreign nation and say, " No, not today, not today." That's how we keep the world safe and that's how we assure that this nation has what it needs to continue to prosper. So with that, I'm gonna go to Mister Garimendi. I know that he has an additional question.
Um, Mister Chairman, thank you. Um. Very, very important hearing. Thank you so very much for the information that you've provided and for some very, uh, important questions that have been raised by my colleagues here. A little quick thing that's been on my mind forever, perhaps because my family's been in the mining business for hundred plus years. Doesn't do much good to pull the gold out of the ground, unless you're able to actually get it. And, uh Excuse me, some people think that this question's not so important. Um. You gotta refine the, it's not enough to mine it, you gotta refine it. And that seems to be lost in most of the discussion, enough of that, I'll be asking questions about refining in a different form. Um, what I wanna get at here is uh to take your uh testimony and and to bring it down to something that is useful to n- to me and hopefully to the committee here, and that is, OK you've got uh two hundred and plus million dollars going into the arsenals for what and how is it being used and to what effect? In other words, are you successfully carrying out your goal? And what metrics are you use, what is your mechanism of determining how you are doing on that? It follows up on the earlier questions I raised about We really do need to know, cuz we're operating in the dark here. Um, and the light that we get is from you, and not the three of you, but I will tell you over the years I've been shined on with really bright lights that don't give any information. So what I'm looking for is a mechanism to understand what you want to do, and how that fits with our understanding of need, and this energetics issue is certainly a critical one. There are multiple pieces that have been brought to uh the discussion how is it what are you doing how is it going what do you need uh the needs side we work together on so i really would appreciate it if you could do that um and that involves all of these things uh with regard to the vehicles themselves which brings me down to the rubber on the road or excuse me the rubber and the dust and the mud um there's a real problem here what are you doing specifically to deal with each of the critical now the humvees may be gone and you don't care much about repairing them fine tell us fine we understand what's the next uh vehicle coming in to replace it so I need to know on the readiness subcommittee down to the as I say the mud and the dust and the vehicle how are you maintaining it what's happening what do you need to do more uh if it's not priority is Fine, tell us why. Um, the other one deals with the um, uh, another piece of that, it's becoming extremely expensive to maintain these, um, ground vehicles. The Abrams tank is probably the uh, principal um, example.
Hmm.
What are we gonna do about that?
Excellent, excellent.
Well, you finally found something that'll get me to shut up. Votes. Ten minutes for votes. Uh, but I'm I'm looking for a mechanism to really hold to what do you want, what do you want to do? I know you know what needs to be done. What do you need to do it? How are you going about doing it? What's success? And how do we fit into that? OK.
Thank you, Mr. Garamendi. Thanks so much for your uh very uh important questions about what the forward is. Thank you for do- doing that. We appreciate that. Gentlemen, thank you so much. Thanks for your testimony. Thanks for your hard work. We uh, in the words of the immortal Jerry Reed, " We have a long ways to go and a short time to get there." So we wanna make sure we're doing that, working with you. Let us know what we can do to help. And with that, this hearing is adjourned.
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